Solutions
Proportional Fluid Distribution: Utilizes calibrated metering valves with varying flow rates to ensure small bearings and massive gears on the same machine receive their specific optimal oil volume simultaneously.
Automated Preventive Maintenance: Integrated with machine PLCs or standalone timers to automate lubrication cycles, entirely eliminating human error and forgotten manual greasing.
Cost-Effective Scalability: Features a simplistic single-main-line architecture that makes it incredibly easy and budget-friendly to add new lubrication points as your machinery expands.
Optimized Oil Consumption: Prevents oil pooling and wastage by strictly controlling the output drop-by-drop, supporting a cleaner and more eco-friendly factory floor.
Operational Scenarios
CNC Machine Tool: Provides continuous, measured oil film to linear guideways and ball screws to maintain micro-level machining accuracy.
Printing Presses: Ensures smooth operation of high-speed rollers and gears without the risk of oil splashing onto printed materials.
Textile Manufacturing: Delivers reliable lubrication in environments where complex moving parts require constant, low-volume oiling to prevent fiber contamination.
Light-Duty Stamping Presses: Protects slide ways and crank mechanisms during repetitive, high-frequency operations.
FAQ
Q: What viscosity of oil is suitable for this resistive system?
A: This system is highly versatile and is generally compatible with light to medium-weight fluid lubricants. We recommend using clean industrial lubricating oils with a viscosity range of 20 to 150 cSt (at 40°C) for optimal flow through the metering units.
Q: Can I mix different flow-rate metering units on the same system?
A: Yes, absolutely. The core advantage of a resistive system is its adaptability. You can install a high-flow restrictor for a main gear and a low-flow restrictor for a small bearing on the same single delivery line.
Q: How does the system handle a blocked lubrication point?
A: In a standard resistive system, the oil follows the path of least resistance. If one metering unit becomes completely blocked, oil may be diverted to other points. We strongly recommend incorporating a system pressure switch to monitor abnormal pressure spikes, which will trigger an alarm for immediate inspection.
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